Brewing quality beer requires adherence to a strict distillation process with closely regulated temperature control. Failure to properly cool a brew will result in oxidation damage and an unpleasant aroma due to the formation of dimethyl sulfide (DMS). This can be a particularly frustrating occurrence for a newbie brewer with poor knowledge on how to properly regulate beer temperatures.
Fortunately, there are various cooling systems that can help a beer maker avoid the creation of a poor-quality brew. The most common methods for cooling include:
- Plate chillers
- Immersion chillers
- Counterflow chillers
These pieces of equipment are frequently referred to as “chillers,” in the craft brewing industry. However, they are technically heat exchangers that use chillers for beer fermentation temperature control. For the purpose of this article, we will use “chiller” and “heat exchanger” interchangeably.
Read on to discover the merits and drawbacks of using a counterflow chiller vs. immersion chiller vs. plate chiller in your brewing process.
What Is a Plate Chiller?
A commercial brewery plate chiller is a device that uses metal plates to transfer between the heated wort and cold water.
How to Use a Plate Chiller
A plate wort chiller works on the principle of heat conduction to extract thermal energy from the wort and achieve rapid cooling. The plate chiller has multiple stainless-steel plates welded together which channel hot wort in one direction while cold water flows in the other direction, thus extracting heat from the brew.
Advantages of Utilizing a Plate Chiller
Opting to combine a wort plate chiller setup with brewery chillers offers several advantages which include:
- A faster chilling process which achieves optimal cool in the short period.
- Reduced cooling time minimizes the presence of tannin and inhibits the formation of DMS.
- Plate chillers are portable and take up less room than other chiller variants.
- Reduced water consumption with high-efficiency ratings.
Drawbacks to Operating a Plate Wort Chiller
Some of the most significant drawbacks to utilizing a plate worth chiller is the high cost of purchase and accessory fittings (hop strainers, high-temperature pumps, and auxiliary flow connections) and the difficulties encountered in cleaning.
What Is an Immersion Chiller?
An Immersion chiller is a brewery cooling device that utilizes a stainless steel or copper coil to reject heat from hot wort.
How to Use an Immersion Chiller
The operation of an immersion chiller is simple by design. Water from an external closed-loop chiller is continuously pumped through a cooling coil made of either steel or copper which is submerged directly in the brewing vessel.
As the cool water flows through the coil, it absorbs heat from the wort mix and therefore reduces its temperature. This process is continued until satisfactory brew temperatures are achieved.
Advantages of Using an Immersion Chiller
The main benefits of using an immersion chiller to regulate wort temperature are listed below:
- There is a minimal risk of contamination as brewing wort is not cycled through a separate container, hence the risk of accidentally altering the flavor or aroma of the finished beer is eliminated.
- Immersion chiller coils are cheap to purchase and economical to operate.
Drawbacks of Using a Quality
The main disadvantage of using an immersion chiller is the longer duration of the cooling process which may expose the brew to the retention of tannins and formation of undesirable aromas.
What Is a Counterflow Wort Chiller?
The counterflow chiller setup consists of a set of tubes of different sizes through which the heated wort and cooling water flow in opposite directions to facilitate brew temperature optimization.
How to Use a Counterflow Chiller
Heat elimination using a counterflow chiller is achieved using a series of concentric tubes. A smaller tube made of copper situated within a larger external tube is used to convey the hot wort. The cooled water or water/glycol mix is then channeled through the lumen of the larger tube to run in an opposite direction to the flow of wort and hence cool the brew.
Advantages of Counterflow Wort Chillers
Counterflow chillers perform decently when compared to other types of chiller. Some pros to using these variants of chillers are outlined below.
- Counterflow chillers will achieve cooling in the fastest possible time frame (within a few minutes).
- Maximal elimination of tannins and reduction in risk of DMS formation.
Drawbacks to Operating Counterflow Wort Chillers
Despite having significant advantages, counterflow wort chillers have a few drawbacks which include:
- Additional costs arise from mandatory routine maintenance
- Counterflow chillers require room for their installation compared to other more portable chiller units.
Trust Cold Shot for Your Wort Chilling Needs!
For over thirty years, Cold Shot Chillers has been providing the very best industrial chillers suited to various production processes. Our highly motivated and experienced staff are always available to offer advice to help you decide on the brewery glycol chiller option best suited for your unique process needs.